aoi inspection machine
pcb aoi inspection machine

2D Inline AOI Inspection Machine Inpex 2000

2D AOI inspection machine systems for every size company and every need, whether it’s an offline, online, single lane, dual lanes, Large version,a system that can run doubled-sided boards simultaneously,or anything in between.

  1. Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability.
  2.  5M or more pixels industry camera imported from Germany
  3.  The new light source design, effectively eliminate the NG parts.
  4.  Offline programming and debugging function.
  5.  Import control system to ensure high-precision equipment operation.
  6.  Can communicate directly with the NG Buffer Devices through the communication protocol.
  7. Central server mode that gathers information from all the test machines to facilitate the integrated management of production. multi-machines need only one operator.
Category:

2D Inline  AOI Inspection Machine Inpex 2000

 

CATEGORY

 

ITEM

SPECIFICATION

 

 

 

 

 

 

 

 

Recognition System

 

Inspection

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc… More than 30 kinds of the most advanced algorithms.

Camera

Digital high-speed 5M Pixel camera

Resolution

20um（15um for option）

Lens

High-resolution telecentric Lens

Depth of focus

5mm (High depth of field lens can be selected for special requirements)

Lighting Source

4-channel Rings RGBW LED lighting.

FOV

40×40mm (20um)

Or 30×30mm(15um) 

0201 Chip

<7.6ms

Per-image Time

220~450ms

Paste Printing Defects

Missing， overflow, insufficient, pasting open, stain

Component Defects

Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged

Solder Defects

Overflow, insufficient, short solder, stain

Wave Soldering Inspect

Overflow, insufficient, short, Excess Solder, solder void

Inspection Items

0201&0.4mmpitch （20um）

01005& 0.3mm pitch（15um）

 

 

 

 

 

Mechanical System

 

PCB Conveyor

Left to right(Optional, right to left)

PCB fixing: bottom-up, PCB warp correction.

Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.

Orbit clearance: 900±20mm

PCB Size

50×70mm-400×330mm 

PCB Thickness

0.5mm – 3.0mm

PCB Warp Tolerance

<2mm（Fixture-assisted deformation correction）

Component Clearance

TOP≤30mm, BOT≤30mm（customized for special requirements）

Driver

AC server， camera moves in the directions of X/Y.

Orientation

<10um

Moving Speed

Standard：500mm/s，Max：800mm/s

 

 

 

Soft System

 

Operation System

Microsoft Windows Win10 X64

 

Characteristic

Basis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction、 Luminance Extraction 、Color Distance，for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points

Operation

Graphic programming, Chinese, English

Programming

CAD、handwork programming, Support offline programming（Optional）

 

Computer

Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 2TB

Display

21 inch TFT

 

 

 

Network

Multi machine control

The operator can control multi same machines  in the control terminal

Network

NG adaptable, check and correct PCBA defects at repair station

Communication port

SMEMA, RS232,RJ45

 

 

Other

 

Air Supply

0.5MPA.80cm³/min

Machine Dimensions

100×96×160cm

  Weight

~670kg

Power Supply

AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W with UPS inside

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