ism 500 pcb reel storage
ism 500

ISM 500 Reel storage system

ISM 500 reel storage system is an intelligent PCB reel storage system designed for managing and storing electronic components efficiently in smt line assembly environments. Manufactured by ESSGI AUTOMATION the ISM 500 is part of their Intelligent Storage Management (ISM) series, which ensures optimized storage, traceability, and easy accessibility of components in high-mix, high-volume production lines.

Category:

ISM 500 Reel storage system 

  • Up to 640 reel storage rack configurable positions
    (minimum position dimensions: 34 x 620 x 100 mm / width x depth x height)
    3 LEDs per position to manage up to three extractions at the same time
  • It is possible to manage multiple items in each position
    example:
    ISM500 16 SHELVES: total capacity 60,000 tubes SOIC package
  • Humidity-controlled environment RH<5% and ESD certified
essegi reel storage system ism 500
essegi reel storage system ism 500
Dimensions(W×D×H) 1,770×800×2,220 mm
Minimum position width 34×620×100 mm
Weight 350-850kg (depending on configuration)
Power supply 110V – 230V ; 50/60 Hz
Power consumption max.0.8kwh
ISM500 STANDARD 6 SHELVES 7” reels, tubes, JEDEC trays, etc… 80 positions
7/13/15“ reels, tubes, JEDEC trays, etc… 160 positions
ISM500 10 SHELVES 7” reels, tubes, JEDEC trays, etc… 400 positions
ISM500 16 SHELVES 7” reels, tubes, JEDEC trays, etc… 80 positions
tubes, JEDEC trays, etc… 560 positions

Key Features of the ISM 500:

1. Compact and Space-Efficient Design 

  • The ISM 500 has a compact footprint while providing a high-density smt reel storage system.
  • It is ideal for production environments where space is a constraint.

2. SMT Reel storage system reel tracking

  • Equipped with an advanced tracking system that uses barcodes or RFID tags for:
    • Real-time inventory monitoring
    • Preventing misplaced or lost components
    • Ensuring accurate component availability

3. Temperature and Humidity Control

  • Offers controlled storage conditions to maintain the integrity of moisture-sensitive devices (MSDs).
  • Prevents defects caused by improper handling or storage of sensitive components.

4. Quick Retrieval System

  • Automated retrieval ensures that required components are quickly and accurately delivered to operators or production lines.
  • Reduces downtime and boosts production efficiency.

5. Flexible Capacity

  • The ISM 500 can store a variety of reels, trays, and other component packaging formats.
  • Supports multiple reel sizes (e.g., 7″, 13″, and 15″) and JEDEC trays.

6. Integration with SMT Lines

  • Fully compatible with JUKI’s SMT assembly solutions.
  • It can be integrated into the production workflow for seamless component delivery and inventory updates.

7. Advanced Software

  • ISM 500 operates with intelligent software for:
    • Automated inventory management
    • Component traceability
    • Production planning support
    • Easy integration with MES/ERP systems

Benefits:

  • Improved Efficiency: Minimizes time wasted in searching and retrieving components.
  • Enhanced Traceability: Provides complete data on component usage and storage history.
  • Reduced Errors: Automated tracking and retrieval reduce manual handling mistakes.
  • Space Optimization: Compact design enables manufacturers to maximize storage in limited space.
  • Quality Assurance: Controlled storage conditions ensure component quality.

Applications:

  1. Electronics Manufacturing:
    • Perfect for high-mix production environments requiring frequent changeovers.
  2. SMT Assembly Lines:
    • Ideal for managing SMT component reels and trays in a controlled and efficient manner.
  3. Contract Manufacturers:
    • Ensures traceability and compliance with customer requirements.

The ISM 500 is an excellent solution for manufacturers seeking to streamline their component storage and improve overall production line efficiency. Let me know if you’d like more specifications, pricing, or operational setup information!

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